KTM 640 Maintenance PLEASE assist with checklist !!!

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SchalkL

Race Dog
Joined
Feb 10, 2009
Messages
3,201
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Location
East Cape
Bike
Kawasaki KLR 650
Since I am close to buying a 640 and searched the internet for some potential problems and found a few things but would appreciate it if you can assist me with extending this list a bit. Lets assume you are preparing the bike for a long overland trip  :p
(If I misquoted some points please correct me - I am not to technical  :-\ ) -- I will modify the first post with any additions.
So far:
Check wheel bearings
Clutch cable at 25,000 km
Fork seals at 20,000 km
Check for cracks on top triple clamp
Gearbox output seal changed 26,000
Steering head bearings changed 20,000
Check side stand
Check subframe after exhaust for cracks
Voltage regulator correct charge
Fuel pump upgrade https://www.ktmtwins.com/ktm-fuel-pump-upgrade
Balancer shaft bearings
Inlet rocker bearing
Wear on cam shaft followers
Waterpump bearings & seal
Timing chain wear
Check subframe bolts
Change the clutch basket bearing to the new spec barrel roller bearing (Pre 2003)

 
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