Author Topic: Kykdaar's SM610 rebuild and restore thread (Read 13275 times)

blazes · « **Reply #60 on:** October 12, 2015, 05:28:19 pm »

Quote from: Scrat on October 12, 2015, 05:06:27 pm

Quote from: BiG DoM on October 12, 2015, 04:12:23 pm
Quote from: BiG DoM on October 11, 2015, 07:19:02 pm
OK I have PM'ed the other guy (_luke_) at Cafe Husky who was also making the cup washers. Lets see what he says. He is from Slovakia.

Got a reply - he has washers. Waiting for price.

Hey - also interested in these washers if we can get a few.....

Maybe worth our while to do a bulk buy and keep them just in case

Kykdaar · « **Reply #61 on:** October 12, 2015, 05:40:31 pm »

Straatkat · « **Reply #62 on:** October 13, 2015, 10:35:56 pm »

I made my own washers and heat treated them and I pulled my cover off 5000km later and no wear yet, so they work great.
If you guys want to get some washers I can get some turned up by a buddy of mine with a CNC lathe and then I will heat treat them myself to spec. I might have to have 200 or more made, maybe the rivets at the same time, and make these things available to the Husky guys out there.
No need to run all over the world to get them, it is really not rocket science!
Let me know if anybody want, then I will get onto it and we should have some in a week or so.

blazes · « **Reply #63 on:** October 14, 2015, 05:22:21 am »

Quote from: Straatkat on October 13, 2015, 10:35:56 pm

I made my own washers and heat treated them and I pulled my cover off 5000km later and no wear yet, so they work great.
If you guys want to get some washers I can get some turned up by a buddy of mine with a CNC lathe and then I will heat treat them myself to spec. I might have to have 200 or more made, maybe the rivets at the same time, and make these things available to the Husky guys out there.
No need to run all over the world to get them, it is really not rocket science!
Let me know if anybody want, then I will get onto it and we should have some in a week or so.

I am in for three sets -- two sets with rivets. Sure with the Dollar being so strong they will be sought after in the usa .

BiG DoM · « **Reply #64 on:** October 14, 2015, 06:33:26 am »

Streetcat

that is really awesome - good move. As you say not rocket science as we have the steel and hardening processes on our doorstep.

alanB · « **Reply #65 on:** October 14, 2015, 07:06:33 am »

Quote from: Straatkat on October 13, 2015, 10:35:56 pm

I made my own washers and heat treated them and I pulled my cover off 5000km later and no wear yet, so they work great.
If you guys want to get some washers I can get some turned up by a buddy of mine with a CNC lathe and then I will heat treat them myself to spec. I might have to have 200 or more made, maybe the rivets at the same time, and make these things available to the Husky guys out there.
No need to run all over the world to get them, it is really not rocket science!
Let me know if anybody want, then I will get onto it and we should have some in a week or so.

chopperpilot · « **Reply #66 on:** October 14, 2015, 07:34:44 am »

Quote from: Straatkat on October 13, 2015, 10:35:56 pm

I made my own washers and heat treated them and I pulled my cover off 5000km later and no wear yet, so they work great.
If you guys want to get some washers I can get some turned up by a buddy of mine with a CNC lathe and then I will heat treat them myself to spec. I might have to have 200 or more made, maybe the rivets at the same time, and make these things available to the Husky guys out there.
No need to run all over the world to get them, it is really not rocket science!
Let me know if anybody want, then I will get onto it and we should have some in a week or so.

Dalk 'n stel washers en rivets neem vir die 610 wat erens op my wag!👍

Sent from my iPad using Tapatalk

Kykdaar · « **Reply #67 on:** October 14, 2015, 07:45:54 am »

Kykdaar · « **Reply #68 on:** October 14, 2015, 06:50:30 pm »

Rough Rider · « **Reply #69 on:** October 15, 2015, 08:44:52 am »

Quote from: Kykdaar on October 14, 2015, 06:50:30 pm

Was at Basil's engineering today. Sidetrack had his clutch re-done there some years ago.

The business has been sold on to someone else, still open, but the new guy does not do riveting of clutch baskets anymore.

Will have to find another engineering shop for the job it seems.

Pretty simple job, all you need is a ball peen hammer and an anvil.

Straatkat · « **Reply #70 on:** October 15, 2015, 11:11:19 am »

I scratched around in my Husky box and found full drawings I made when I turned the washers and rivets, I will just draw it up a little neater and take to my CNC guy and see what he says. I might have to do quite a lot, but all Husky guys would need them some time or another. I am sure I will move them.
As for the riviting it is really easy, you just need a solid piece of steel and a ball peen hammer to do a first class job, just as RR says. I think I used a piece of 40mm round bar clamped in the vice as an anvil to peen it on. It helps if you have a second pair of hands to hold it while you peen.

BiG DoM · « **Reply #71 on:** October 15, 2015, 12:50:21 pm »

I took mine to a local brake and clutch shop that I think 'nailed' them with a hydraulic machine - was also quick and simple.

alanB · « **Reply #72 on:** October 15, 2015, 06:30:23 pm »

Only tricky thing about the riveting as far as I understand it is tha you need to heat them red hot and then do the peeing so that when they cool down afterwards they contract and really clamp those plates together.

Kykdaar · « **Reply #73 on:** October 15, 2015, 06:32:36 pm »

Straatkat · « **Reply #74 on:** October 15, 2015, 10:35:22 pm »

The standard rivets are a real sloppy fit, 5,85 dia rivet in a 6,15 hole. I will be making them 6,1mm. I hammered mine down and they are really tight. Spoke to my CNC guy today, will have a price by tomorrow.

Kykdaar · « **Reply #75 on:** October 16, 2015, 07:37:34 am »

Straatkat · « **Reply #76 on:** October 16, 2015, 07:45:05 pm »

No word yet. If I have nothing by Monday I will follow up.
Nice thing, once the washers are done you never have to do them again.

BOER! · « **Reply #77 on:** October 16, 2015, 07:53:47 pm »

I will also be in for a set of washers pls

Kykdaar · « **Reply #78 on:** October 17, 2015, 07:10:39 pm »

Kykdaar · « **Reply #79 on:** October 17, 2015, 07:24:48 pm »