Welcome, Guest. Please Login or Register

Author Topic: Kykdaar's SM610 rebuild and restore thread  (Read 12945 times)

0 Members and 1 Guest are viewing this topic.

Offline blazes

  • Forum Vendor
  • Forum Whore
  • ****
  • Bike: Husqvarna (all models)
    Location: Gauteng
  • Posts: 9,666
  • Thanked: 5 times
  • DON'T be FOOLED by my Avatar ----
Re: Kykdaar's SM610 rebuild thread
« Reply #60 on: October 12, 2015, 05:28:19 pm »
OK I have PM'ed the other guy (_luke_) at Cafe Husky who was also making the cup washers. Lets see what he says. He is from Slovakia.

Got a reply - he has washers. Waiting for price.  :thumleft:

Hey - also interested in these washers if we can get a few.....  :pot:

Maybe worth our while to do a bulk buy and keep them just in case  ::)
People DON'T Change --we just get to know them better
Current Scooters --

Husqvarna TE 610 --Best Small DS Bike ever --Had two -- Dakota Just bought the one --
Aprilla 750 Dorsodura another DD Another Project Bike in the making 2012 model - Conceived To Thrill  Husqvarna 634 SMR Factory Works Replica --One of 100 in the World -ORGASMIC -  SOLD -To the USA
 

Offline Kykdaar

  • Forum Whore
  • ****
  • Bike: Zundapp (all models)
    Location: Gauteng
  • Posts: 7,610
  • Thanked: 2 times
Re: Kykdaar's SM610 rebuild thread
« Reply #61 on: October 12, 2015, 05:40:31 pm »
.
« Last Edit: June 07, 2017, 06:46:19 pm by Kykdaar »
 

Offline Straatkat

Re: Kykdaar's SM610 rebuild thread
« Reply #62 on: October 13, 2015, 10:35:56 pm »
I made my own washers and heat treated them and I pulled my cover off 5000km later and no wear yet, so they work great.
If you guys want to get some washers I can get some turned up by a buddy of mine with a CNC lathe and then I will heat treat them myself to spec.  I might have to have 200 or more made, maybe the rivets at the same time, and make these things available to the Husky guys out there.
No need to run all over the world to get them, it is really not rocket science!
Let me know if anybody want, then I will get onto it and we should have some in a week or so.
18 till I die.
If hard work pays, show me rich donkey.
 

Offline blazes

  • Forum Vendor
  • Forum Whore
  • ****
  • Bike: Husqvarna (all models)
    Location: Gauteng
  • Posts: 9,666
  • Thanked: 5 times
  • DON'T be FOOLED by my Avatar ----
Re: Kykdaar's SM610 rebuild thread
« Reply #63 on: October 14, 2015, 05:22:21 am »
I made my own washers and heat treated them and I pulled my cover off 5000km later and no wear yet, so they work great.
If you guys want to get some washers I can get some turned up by a buddy of mine with a CNC lathe and then I will heat treat them myself to spec.  I might have to have 200 or more made, maybe the rivets at the same time, and make these things available to the Husky guys out there.
No need to run all over the world to get them, it is really not rocket science!
Let me know if anybody want, then I will get onto it and we should have some in a week or so.


I am in for three sets -- two sets with rivets. Sure with the Dollar being so strong they will be sought after in the usa .
People DON'T Change --we just get to know them better
Current Scooters --

Husqvarna TE 610 --Best Small DS Bike ever --Had two -- Dakota Just bought the one --
Aprilla 750 Dorsodura another DD Another Project Bike in the making 2012 model - Conceived To Thrill  Husqvarna 634 SMR Factory Works Replica --One of 100 in the World -ORGASMIC -  SOLD -To the USA
 

Offline BiG DoM

  • A Grahamstown Greyhound!
  • Moderator
  • Bachelor Dog
  • *****
  • Bike: BMW R1200GS HP2
    Location: Eastern Cape
  • Posts: 18,069
  • Thanked: 275 times
  • License Plates: GSpot EC and HUSKY EC
Re: Kykdaar's SM610 rebuild thread
« Reply #64 on: October 14, 2015, 06:33:26 am »
Streetcat  ;)  that is really awesome - good move. As you say not rocket science as we have the steel and hardening processes on our doorstep.
"Love is the feeling you get when you like something as much as your motorcycle" - Hunter S. Thompson

Scoots: BMW HP2E  Husky 701E  BMW R100S

 :ricky:
 

Offline alanB

  • Vendors
  • Forum Whore
  • ****
  • Bike: Husqvarna (all models)
    Location: Gauteng
  • Posts: 6,767
  • Thanked: 10 times
    • www.extinction.co.za
Re: Kykdaar's SM610 rebuild thread
« Reply #65 on: October 14, 2015, 07:06:33 am »
I made my own washers and heat treated them and I pulled my cover off 5000km later and no wear yet, so they work great.
If you guys want to get some washers I can get some turned up by a buddy of mine with a CNC lathe and then I will heat treat them myself to spec.  I might have to have 200 or more made, maybe the rivets at the same time, and make these things available to the Husky guys out there.
No need to run all over the world to get them, it is really not rocket science!
Let me know if anybody want, then I will get onto it and we should have some in a week or so.


 :thumleft:
Husqvarna '09 610TE - Great Bike!

I just finished a SciFi novel Extinction: Task Team, download the preview.
 

Online chopperpilot

  • Afrikaans...Dis my taal! Engels...Dit verstaan ek ook!
  • Forum Whore
  • ****
  • Bike: KTM 990 Adventure
    Location: Mpumalanga
  • Posts: 7,664
  • Thanked: 233 times
  • "Jack of all Trades... Master of Some."
Re: Kykdaar's SM610 rebuild thread
« Reply #66 on: October 14, 2015, 07:34:44 am »
I made my own washers and heat treated them and I pulled my cover off 5000km later and no wear yet, so they work great.
If you guys want to get some washers I can get some turned up by a buddy of mine with a CNC lathe and then I will heat treat them myself to spec.  I might have to have 200 or more made, maybe the rivets at the same time, and make these things available to the Husky guys out there.
No need to run all over the world to get them, it is really not rocket science!
Let me know if anybody want, then I will get onto it and we should have some in a week or so.
Dalk 'n stel washers en rivets neem vir die 610 wat erens op my wag!👍


Sent from my iPad using Tapatalk
Current Bikes : KTM 990 R, KTM 500 XCW

End of an Era : Suzuki DR 650 SE, Husqvarna 610 TE
 

Offline Kykdaar

  • Forum Whore
  • ****
  • Bike: Zundapp (all models)
    Location: Gauteng
  • Posts: 7,610
  • Thanked: 2 times
Re: Kykdaar's SM610 rebuild thread
« Reply #67 on: October 14, 2015, 07:45:54 am »
.
« Last Edit: June 07, 2017, 06:46:53 pm by Kykdaar »
 

Offline Kykdaar

  • Forum Whore
  • ****
  • Bike: Zundapp (all models)
    Location: Gauteng
  • Posts: 7,610
  • Thanked: 2 times
Re: Kykdaar's SM610 rebuild thread
« Reply #68 on: October 14, 2015, 06:50:30 pm »
.
« Last Edit: June 07, 2017, 06:47:13 pm by Kykdaar »
 

Offline Rough Rider

  • Senior Member
  • ***
  • Bike: Husqvarna (all models)
    Location: Western Cape
  • Posts: 4,979
  • Thanked: 47 times
  • Hang time
Re: Kykdaar's SM610 rebuild thread
« Reply #69 on: October 15, 2015, 08:44:52 am »
Was at Basil's engineering today. Sidetrack had his clutch re-done there some years ago.

The business has been sold on to someone else, still open, but the new guy does not do riveting of clutch baskets anymore. 

Will have to find another engineering shop for the job it seems.

Pretty simple job, all you need is a ball peen hammer and an anvil.
Current rides: 2015 WR250F / 2016 690R / 2017 701SM
 

Offline Straatkat

Re: Kykdaar's SM610 rebuild thread
« Reply #70 on: October 15, 2015, 11:11:19 am »
I scratched around in my Husky box and found full drawings I made when I turned the washers and rivets, I will just draw it up a little neater and take to my CNC guy and see what he says. I might have to do quite a lot, but all Husky guys would need them some time or another. I am sure I will move them.
As for the riviting it is really easy, you just need a solid piece of steel and a ball peen hammer to do a first class job, just as RR says. I think I used  a piece of 40mm round bar clamped in the vice as an anvil to peen it on. It helps if you have a second pair of hands to hold it while you peen.
18 till I die.
If hard work pays, show me rich donkey.
 

Offline BiG DoM

  • A Grahamstown Greyhound!
  • Moderator
  • Bachelor Dog
  • *****
  • Bike: BMW R1200GS HP2
    Location: Eastern Cape
  • Posts: 18,069
  • Thanked: 275 times
  • License Plates: GSpot EC and HUSKY EC
Re: Kykdaar's SM610 rebuild thread
« Reply #71 on: October 15, 2015, 12:50:21 pm »
I took mine to a local brake and clutch shop that I think 'nailed' them with a hydraulic machine - was also quick and simple.  :thumleft:
"Love is the feeling you get when you like something as much as your motorcycle" - Hunter S. Thompson

Scoots: BMW HP2E  Husky 701E  BMW R100S

 :ricky:
 

Offline alanB

  • Vendors
  • Forum Whore
  • ****
  • Bike: Husqvarna (all models)
    Location: Gauteng
  • Posts: 6,767
  • Thanked: 10 times
    • www.extinction.co.za
Re: Kykdaar's SM610 rebuild thread
« Reply #72 on: October 15, 2015, 06:30:23 pm »
Only tricky thing about the riveting as far as I understand it is tha you need to heat them red hot and then do the peeing so that when they cool down afterwards they contract and really clamp those plates together.
« Last Edit: October 15, 2015, 06:32:09 pm by alanB »
Husqvarna '09 610TE - Great Bike!

I just finished a SciFi novel Extinction: Task Team, download the preview.
 

Offline Kykdaar

  • Forum Whore
  • ****
  • Bike: Zundapp (all models)
    Location: Gauteng
  • Posts: 7,610
  • Thanked: 2 times
Re: Kykdaar's SM610 rebuild thread
« Reply #73 on: October 15, 2015, 06:32:36 pm »
.
« Last Edit: June 07, 2017, 06:47:37 pm by Kykdaar »
 

Offline Straatkat

Re: Kykdaar's SM610 rebuild thread
« Reply #74 on: October 15, 2015, 10:35:22 pm »
The standard rivets are a real sloppy fit, 5,85 dia rivet in a 6,15 hole. I will be making them 6,1mm. I hammered mine down and they are really tight. Spoke to my CNC guy today, will have a price by tomorrow.
18 till I die.
If hard work pays, show me rich donkey.
 

Offline Kykdaar

  • Forum Whore
  • ****
  • Bike: Zundapp (all models)
    Location: Gauteng
  • Posts: 7,610
  • Thanked: 2 times
Re: Kykdaar's SM610 rebuild thread
« Reply #75 on: October 16, 2015, 07:37:34 am »
.
« Last Edit: June 07, 2017, 06:48:03 pm by Kykdaar »
 

Offline Straatkat

Re: Kykdaar's SM610 rebuild thread
« Reply #76 on: October 16, 2015, 07:45:05 pm »
No word yet. If I have nothing by Monday I will follow up.
Nice thing, once the washers are done you never have to do them again.
18 till I die.
If hard work pays, show me rich donkey.
 

Offline BOER!

  • is 'n GS neersletterende
  • Senior Member
  • ***
  • Bike: BMW R1200GS
    Location: Gauteng
  • Posts: 3,706
  • Thanked: 7 times
  • What's Updog?
Re: Kykdaar's SM610 rebuild thread
« Reply #77 on: October 16, 2015, 07:53:47 pm »
I will also be in for a set of washers pls
My hart kom affie plaas, Waar die Wind en die Son en die Stilte my speelmaats was.

Everybody falls off. Some get back on. Some don't. Some can't.
 

Offline Kykdaar

  • Forum Whore
  • ****
  • Bike: Zundapp (all models)
    Location: Gauteng
  • Posts: 7,610
  • Thanked: 2 times
Re: Kykdaar's SM610 rebuild thread
« Reply #78 on: October 17, 2015, 07:10:39 pm »
.
« Last Edit: June 07, 2017, 06:48:30 pm by Kykdaar »
 

Offline Kykdaar

  • Forum Whore
  • ****
  • Bike: Zundapp (all models)
    Location: Gauteng
  • Posts: 7,610
  • Thanked: 2 times
Re: Kykdaar's SM610 rebuild thread
« Reply #79 on: October 17, 2015, 07:24:48 pm »
.
« Last Edit: June 07, 2017, 06:49:13 pm by Kykdaar »