Here are some updates from my week...
I did an artesian well repair. This is a well (borehole) that has free-flowing water coming out of it. The ground water pressure is so high that it pushes the water up the well pipe from depths around 100 meters at a pressure of between 8 and 10 psi. Depending on the size of the well pipe, generally 2 inches (50mm) for residential properties, this means that when the pipe is broken off (or rusts off) that around 200 liters per minutes flow out of the well pipe until it is either repaired or capped.
The customer had a small-ish hole in the side of the pipe caused by rust. He lives about 300 meters from the ocean, so rust IS an issue. To try and work in a dryer environment I generally try to reduce or even stop the leak before I start digging down the pipe. I have found that wrapping the pipe in several layers of duct tape, and then strapping the duct tape tighter with electrical tape works quite well with the relatively low water pressure. I did this at this job with good success.
Then I dug a deep hole, about a meter deep, around the well pipe as the first good section of pipe was about a foot below ground level. This is where the pipe was still buried and not in contact with oxygen to cause corrosion. I need a deep hole because when I start cutting through the pipe the water sprays out and I need somewhere for the water to go to while I cut. Then as soon as the pipe has been cut through I place the bottom end of a steel repair coupling over the well pipe, and a colleague drops down a section of PVC pipe with a ball valve already glued in place and the top section of the repair coupling.
While he holds the PVC pipe in place I insert the bolts and tighten down on the coupling until it's tight. The water is allowed to flow through the PVC pipe and ball valve, and is diverted away with an additional section of pipe loosely fitted. When the coupling is tight I can slowly close the ball valve and stop the water flow. If you close the valve too quickly the wet fitting can slip off from the water hammer and then you are fucked; you start all over again, except now you are working under water...

This particular job the water flow was very high, and the coupling was giving me shit. I finally got the coupling tight and the ball valve closed while standing in over a meter of water. Needless to say I was soaked, and very muddy

This was the "after" pic



You can see that I had already connected the new pipe to the existing pipe that led to the pump. The water around the well pipe is where I was standing to make the cut and connection.

Yesterday I inspected another leaking well pipe. I taped it up and virtually stopped the leaking. Then my colleague and I will return on Tuesday afternoon and do the more permanent repair.
