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Author Topic: F650GS Dakar water pump the cheap(er) way  (Read 567 times)

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Offline Andre01

F650GS Dakar water pump the cheap(er) way
« on: March 20, 2018, 09:11:49 am »
Friday the heat warning light came on. Coolant dripping from the weep hole. This is 42 000km after previous (preventative) water pump replacement.

I stripped the bike down to water pump. The water pump gears (x2) are 100%, now I have four perfectly fine gears, previous time the gears was also good, could not see any difference between new and old gears.

The wear is on the impeller shaft. The seals is also very stiff and hard.

I went Kaap Agri, got 10mm stainless steel rod, the exact same length of the (old, 42k km replacement) shaft. Total cost R3.14. Took the shaft to local engineering shop, to drill the holes and machine the shaft to look exactly as the BMW one, cost R70.00 for 15min work.

Dubble lip seels from bearing shop (x2) cost R10.00. I am going to re-use the impeller, that is still 100% I managed to take off the clutch cover gasket without too much damage and is going to re-use it. BMW cost for new one is R395 :o The water pump gasket I got from BMW for R88.

So total cost (excl oil and oil filter) R171.14. If you have to get the gears from BMW that will be R602 for both, luckily mine is still 100%. The big cost saving is on the impeller with shaft and seals. The "kit" from BMW is R827.64. If the actual plastic impeller is damaged you will have no choice but to get from BMW, and they only come in a kit with shaft and seals. I can not see how the actual impeller will get damaged, but there is probably  some rare cases...

I will report back on the performance (reliability) of the DIY shaft and seels.
 
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Offline Jughead

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Re: F650GS Dakar water pump the cheap(er) way
« Reply #1 on: March 20, 2018, 11:02:47 am »

 If you have to get the gears from BMW that will be R602 for both, ...

Gears from BMW are R136 ea.
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Offline Andre01

Re: F650GS Dakar water pump the cheap(er) way
« Reply #2 on: March 20, 2018, 11:14:58 am »

 If you have to get the gears from BMW that will be R602 for both, ...

Gears from BMW are R136 ea.

Sorry my fault, see on the quote now it is 264.84 for both (excl VAT)
 

Offline Dustbin Dog

Re: F650GS Dakar water pump the cheap(er) way
« Reply #3 on: March 20, 2018, 05:43:46 pm »
Friday the heat warning light came on. Coolant dripping from the weep hole. This is 42 000km after previous (preventative) water pump replacement.

I stripped the bike down to water pump. The water pump gears (x2) are 100%, now I have four perfectly fine gears, previous time the gears was also good, could not see any difference between new and old gears.

The wear is on the impeller shaft. The seals is also very stiff and hard.

I went Kaap Agri, got 10mm stainless steel rod, the exact same length of the (old, 42k km replacement) shaft. Total cost R3.14. Took the shaft to local engineering shop, to drill the holes and machine the shaft to look exactly as the BMW one, cost R70.00 for 15min work.

Dubble lip seels from bearing shop (x2) cost R10.00. I am going to re-use the impeller, that is still 100% I managed to take off the clutch cover gasket without too much damage and is going to re-use it. BMW cost for new one is R395 :o The water pump gasket I got from BMW for R88.

So total cost (excl oil and oil filter) R171.14. If you have to get the gears from BMW that will be R602 for both, luckily mine is still 100%. The big cost saving is on the impeller with shaft and seals. The "kit" from BMW is R827.64. If the actual plastic impeller is damaged you will have no choice but to get from BMW, and they only come in a kit with shaft and seals. I can not see how the actual impeller will get damaged, but there is probably  some rare cases...

I will report back on the performance (reliability) of the DIY shaft and seels.
Thanks Andre for sharing. Very informative.

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Offline Ragbert

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Re: F650GS Dakar water pump the cheap(er) way
« Reply #4 on: July 11, 2018, 09:26:56 pm »
Feedback thus far on the replacement shaft please.

Have look at this thread from F650.com and in particular the video on the "short-cut" to replace the seals only.
http://f650.com/forum/showthread.php?34760-A-question-about-the-water-pump/page2
BMW F650GS Dakar '03
 

Offline Andre01

Re: F650GS Dakar water pump the cheap(er) way
« Reply #5 on: July 12, 2018, 02:24:14 pm »
Not good news I am afraid. The DIY stainless steel shaft only lasted 1500km. Apparently stainless steel is too soft.

I am now having a shaft made from silver steel and hard chromed.

Will report back.
 

Offline Ragbert

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Re: F650GS Dakar water pump the cheap(er) way
« Reply #6 on: July 17, 2018, 10:47:59 pm »
Water pump seals replaced on my Dakar as per video in link above. Went with the high temp seals. Let's see how long it last🤞

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BMW F650GS Dakar '03