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  1. flex

    XR 650 L refurb / Restore

    Sometimes plating can lead to some unexpected challenges. I sent these oil feed pipes in to a local plating works - no name necessary & got them back looking ok. So I started assembling & just couldn't get the lower return feed pipe to screw on. Didn't take me long to work out that they had left...
  2. flex

    XR 650 L refurb / Restore

    Stripped & cleaned the starter motor. All good. New header / stem bearings needed. Can you believe it, I pressed the lower bearing on & then realised I had left the dust seal off.......... Man, what a job to get it off without damaging it! Stripping & cleaning the final bits & wiring.
  3. flex

    XR 400R electric start

    What a cracker!!!! Well done & with the button start, Yo!! :)
  4. flex

    XR 650 L refurb / Restore

    Rims complete. Stainless spokes laced by Motoz here in Durban brilliant service from Geoff & Steve! New front rim. New JT front sprocket with the wider collar for the spline shaft protection. New rear sprocket, as JHT. 45 tooth. Front 15 tooth. People complain very quickly about poor service but...
  5. flex

    Wanted Scooter

    Call Malcolm at MMM motorcycle. He has some really nice refurbed scooters in mint nic. 0799655631
  6. flex

    XR 650 L refurb / Restore

    Another - not so great surprise - as well as a small lesson learnt ...... After taking the pivot shaft out and dropping the swing arm I discovered this...... All from a damaged pivot shaft/swing arm seal that was damaged by a slack chain ...... If I hadn't stripped the bike I wonder when I would...
  7. flex

    XR 650 L refurb / Restore

    Thanks, looks like an option. Thanks. Thorsten, if you on this link please post a pic of your rectifier relocation.
  8. flex

    Programmable CDI XR650l

    I ordered a relay for a vintage BMW from Germany. After 4 or 5 months I gave it up as lost. Complete fluke (long story) I found it at completely the wrong post office in the "unclaimed tray" ready to get sent back as unclaimed. They never sent me the notification slips........ I wouldn't try the...
  9. flex

    XR 650 L refurb / Restore

    Well as you go you find more things that need to be done .... After polishing & annodising the rims, I dicovered the front rim has a crack! I could have had it weklded but it would look lowsy. Doing so much work on the bike - had to get a new Excel front rim ... Stainless steel spokes later &...
  10. flex

    XR 650 L refurb / Restore

    I just sold this XR foe a friends that's emigrated. Really didn't like the look of this. Yours does look a bit neater. It kind of looked wrong...
  11. flex

    XR 650 L refurb / Restore

    yes, interesting comment .... I've sand blasted & sprayed already. My previous XR (1994 model) did some hectic riding and the frame never cracked, hopefully this frame is made of the same materials ...... Please post a few pics here.
  12. flex

    XR 650 L refurb / Restore

    Any suggestions on relocation. Not quite there yet. I know they crack under "full tank load" at the weld - on the frame....
  13. flex

    XR 650 L refurb / Restore

    Cleaned the carb up with burnishing compound, worked pretty well. Cant take everything to get vapor blasted ..... Then the air box. Stripped & sprayed the steel mounting bracket. Cleaned & silicon spray. New stainless nuts & washers.
  14. flex

    XR 650 L refurb / Restore

    Basically - down to basics! Stripped everything down to the bear frame - so pleased I did it! Some terrible surface rust that would have progressed really badly. It was not good ......
  15. flex

    XR 650 L refurb / Restore

    I bought this XR 650 L some months back. Been standing on the South Coast for about 6 months after the owner had emigrated. 2013 - last import model to S.A. 25000kms on the clock Running really well. Thought I would give the frame a bit of a touch up for some surface rust and other odds' and...
  16. flex

    Swing arm and suspension linkage bearings -XRL

    Apart from the top "special" bush on the shock, I got all my roller pin bearings from Bearing Man. Just take in a sample.
  17. flex

    Sold XR 650L for sale. SOLD>

    Interesting, I thought the same. I've seen two others a well, one for R69k the other for R65k. The right person will come along. It really is clean great bike!
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