KTM 990 CAM CHAIN TENSIONER MOD

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AlanDoyle

Pack Dog
Joined
Apr 23, 2014
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Location
Port Elizabeth
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BMW (all models)
I had a noisy Cam Chain Tensioner on my KTM 990 Adventure. I phoned the agents and they said 2 weeks till delivery of a new one. So I modified the old one and went on the ride......

This is what I did:

I removed the tensioner cap cover and the tensioner unit inside. I then drilled a 7mm hole through the middle of the Cap and then tapped an 8mm thread through it. Took a Stainless bolt (a long one) but you only need a 55 mm bolt with thread all the way, and fitted a nylok nut and a washer. Then adjusted the bolt with my fingers until tight and locked the nut. NOISE GONE!!!

Attaching pics.
 

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