Kawasaki KLR 650 2010 Engine Rebuild

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zollie

Pack Dog
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Sep 19, 2010
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Yamaha Super Tenere
Hi all,

Attempting to revive a KLR650:

Parts/things I already have:

#     2010 KLR 650 - rolling chassis (8000km on the clock) - bought it as per pics
#     Picked up a KLR600 engine for Cheap - Mostly for the head - to my knowledge it fitts the 650 (gasket partno also the same etc) - problem, main bearing (roller bearing) next to Crod is worn
#     Picked up KLR 650 (2005) engine - Head shot - Piston ate away at the barrel and caused Crank/Big end failure

Now I'm contemplating one of the following options:

#     Fit KLR600 Head on the 650 Engine
#     Bore out the KLR650 barel (Vulcan 1500 (678cc) piston or 685cc kit)
#    1. Try and recondition 650 crank
     2. Try and fit 650 conrod onto 600 crank

Any advice would be much appreciated!

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Cheers Wessel
(Ek dink daai KLR het die vinnigste ooit gery agterop daai bakkie)   :ricky:
 
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